Sheet Metal Manufacturing Capabilities

"You Specify, We Manufacture!"

CNC Laser Cutting

AMADA laser cutting machines with the following features:

AMADA Direct drive fiber laser cutting machine with a 2kw Oscillator and NC Auto Focus Control System and Active Cut

Features Max Cut Thickness Material
Laser diode - pumped fiber laser oscillator, AMNC-3i - 4 Achsen controller and a 3,0m x 1,5m automated shuttle table 16,0mm Mild Steel
10,0mm Stainless Steel
8,0mm Aluminum

AMADA Flying optic laser cutting machine with a 4kw Oscillator and NC Assist Gas Control

Features Max Cut Thickness Material
Flying optic CO₂-laser, Oscillator AC HF excited fast-flowing, FANUC FS-160 controller and a 3,0m x 1,5m automated shuttle table 20,0mm Mild Steel
12,0mm Stainless Steel
8,0mm Aluminum

CNC Punching

CNC punching press machines with the following features:

AMADA Vipros 255 Turrent Punch Press

Features Max Cut Thickness Material
31 station turret, 3 auto index station, Fanuc 18P control, 20 ton punching capacity, brush table 4,5mm Mild Steel
3,0mm Stainless Steel
3,0mm Aluminum

AMADA Aries 245 Turrent Punch Press

Features Max Cut Thickness Material
20 station turret, 2 auto index station, AMADAN 04P-A control, 20 ton punching capacity, brush table 4,0mm Mild Steel
3,0mm Stainless Steel
3,0mm Aluminum

CNC Guillotines

CNC Guillotines with the following features:

AMADA GS Guillotines

Max Cut Width Max Cut Thickness Material
7-Axis CNC Press brake 10 3050mm

CNC Bending

CNC Bending press brakes with the following features:
Features Press Tonnage Max Length
7-Axis CNC Press brake 10 3050mm
Features Press Tonnage Max Length
3-Axis Controlled 80 2500mm
50 1250mm
30 1250mm
Features Max Cut thickness Max Length
Herco controlled 25mm 1250mm

P. Beulich Sheet Metal Manufacturers offer clients a one-stop-turn-key service, specialising in all the advanced processes related to the competitive market of Sheet Metal Work Manufacturing, such as; Guillotining, CNC Laser Cutting, CNC Punching, Bending, Shearing, Notching, Robot & Laser Welding, Spot Welding Grinding, Powder Coating, Plating, Polyurethane Sealing and Assembly.

Notching & Shearing

Notching & Shearing machines with the following features:

AMADA Notching & Shearing Machines

Dimensions Max Cut Thickness
Corner Notch 250mm x 250mm 3,0mm
Edge Notch (X x Y) 50mm x 150mm
100mm x 150mm Max.

Sheet Metal Pressing

Sheet Metal Pressing machines with the following features:

Sheet Metal Pressing Machines

Features Minimum Tons Maximum Tons
Sheet Metal Presses capacity: 2,5 50

Fastner Insertion

Fastner Insertion machines with the following features:

Fastner Insertion Machines

Features
8 Ton Insertion Presses, Inserts and nutserts from M3 - M6

Welding & Grinding

Our welding & Grinding department has a wide array of equipment which combined with our highly experienced, skilled team helps us produce welds of excellent quality which achieve the high standards required by our customers. Our range of welding capabilities include:

Welding Features
Stud Welding CD studs from M3 - M10
Spot Welding 35Kva and 45Kva
MIG Welding 380 Amp, 350 Amp and 320 Amp
TIG Welding 200 Amp

Robot Welding

We have a new FANUC ARC Mate 100iC/6L that is a 6 axis robot designed to provide maximum performance and reliability for welding and cutting applications, paired with a FANUC 2 axis servo positioner for coodinated arc welding. Our Robot welding capabilities include:

Robot Specifications Robot Motion Speed Robot Motion Range
Axis: 6 J1 210 °/s (3.67 rad/s) J1 ±360°
Payload: 6.00Kg J2 190 °/s (3.32 rad/s) J2 ±250°
H-Reach: 1632.00mm J3 210 °/s (3.67 rad/s) J3 ±445°
Repeatability: ±0.1000mm J4 400 °/s (6.98 rad/s) J4 ±380°
Robot Mass: 135.00kg J5 400 °/s (6.98 rad/s) J5 ±380°
Structure: Articulated J6 600 °/s (10.47 rad/s) J6 ±720°
Specifications Motion Range Max. Speed
Maximum Load Capacity: 500.00kg J1 270° (-135° to +135°) 4.72 rad (-2.36 rad to 2.36rad) J1 120°/Sec 2.09 rad/Sec
Mass: 295.00kg J2 480° (-240° to +240°) 8.83 rad (-4.19 rad to 4.19rad) J2 190°/Sec 3.32 rad/Sec
Allowable Load Moment Allowable Load Inertia
J1 1764N.m J1 300kg.m²
J2 686N.m J2 100kg.m²

P.Beulich uses a robotic seal robot to extrude a two part polyurethane mixture to form a continuous gasket on enclosure doors and lids,to ensure that an IP65/IP55 rating is achieved for protection of electronic componenets inside enclosures.

POLYURETHANE SEAL ROBOT

A robotic seal robot is used to extrude a two part polyurethane mixture to form a continuous gasket on enclosure doors and lids to prevent the ingress of dust and/or water into the enclosure.

This is to ensure that an IP65/IP55 rating is achieved for the protection of electronic components inside the enclosure.

We use premium materials, leave no sharp-edges, create perfect welds and employ accurate punching and bending techniques. Whether it is a prototype part or large batches, all parts are machined to CAD and quality checked to allow the greatest accuracy and highest quality ensuring we meet exact requirements specified.

Powder Coating

We are equipped with a powder coating plant with the following features:

Powder Coating Plant Features
7 Stage Process Offline Booth
2 Electro-Static Spray Booths 26m² Batch Booth

Our Powder Coating plant consists of two individual production lines, each equiped with a electro-static spray booth, feeding a batch oven with a capacity of 26m³.

All products are subjected to a 7 stage cleaning process:
  • Tank 1 : Caustic Soda Tank. (De-greaser)
  • Tank 2 : Caustic Rinse. (Water content)
  • Tank 3 : Acid Tank. (De-rust)
  • Tank 4 : Acid rinse. (Water content)
  • Tank 5 : Phosphate Tank. (Steelcoat)
  • Tank 6 : Phosphate Rinse. (Water content)
  • Tank 7 : Final Rinse. (Chrome content)

The chemical content of the cleaning tanks are tested twice a day in order to maintain consistency in quality and uniformity of the paint colours. Powder used is based with a electro-static resin, we also ensure that no powder reclaimed from our own production is used.

Plating

Our plating plant offers both barrel and frame plating methods with the following features::

Electro-Sink Passivating Plating Plant Features
4 Stage Process Yellow and blue electro-sink passivating plant

Our Plating plant offers both Barrel and Frame plating methods with either yellow or natural blue/silver as optional colours.

All products are subjected to a 4 stage cleaning process:
  • Tank 1 : Caustic Soda Tank. (De-greaser)
  • Tank 2 : Caustic Rinse. (Water content)
  • Tank 3 : Acid Tank. (De-rust)
  • Tank 4 : Acid rinse. (Water content)

After the cleaning process is complete, a sink application with two water rinse tanks is used, before the pieces are finally put into the colour dye tanks. The chemical content of the cleaning tanks are tested twice a day in order to maintain consistency of our high quality plating.

Should a product consist of a multiple of parts such as doors, drawers, handles, locks, hinges, wheels, etc. We will complete your assembly in order to ensure that all parts or components fit together as expected.

Product Assembly

Let Us Complete Your Sheet Metal Product Assembly

Should a product consist of a multiple of parts such as doors, drawers, handles, locks, hinges, wheels, etc. We will complete your assembly in order to ensure that all parts orcomponents fit together as expected.

After our assembly, Electronic, Electrical or mechanical installations are left to the client.

Wrapping & Delivery

We wrap and deliver on time!

To ensure that our quality products are dilevered to clients in perfect order, all products are either wrapped in paper or bubble wrap, or boxed or palletised and strapped during transit.

With 3 delivery vehicles at our disposal, all deliveries within the Johannesburg and Pretoria area are free of charge, arrangements are made for all national and international deliveries, ensuring that products get to you on time!

ISO 9001 Approved Quality

Strict quality control procedures, together with our effective production management software, guarantees on time delivery of all manufactured sheet metal products.

At P. Beulich Sheet Metal Manufacturers we believe in doing things the right way! Our Quality control process guarantees that our products are of the highest quality and meet to DQS & IQNet ISO 9001 standards.


Stock Sheet Metal Products

IP65 WALL/POLE MOUNTED ENCLOSURES

IP55 FLOOR STANDING ENCLOSURES & CONTROL DESKS
RANGE OF STOCK ELECTRONIC BOXES

INVERTER
BATTERY BOXES

DESK TOP PC SAFES